3D Machine Vision

3D Machine Vision

  • ASTRI’s 3D machine vision (3D Solder Paste Inspection, SPI/ 3D Automated Optical Inspection, AOI) adopts digital fringe projection technology to develop a fast and highly accurate 3D micro meter grade vision system. It can significantly improve the failure detection rate especially for false soldering in Surface Mounted Technology (SMT) process. The major innovations of the project are (1) shadow-free multiple projection system configuration, (2) multi-frequency fringe modulation, and (3) super fast multi-way phase integration.

    Technology Advantages:

    mv1

    • • 3D Digital Projection Technology, Customized LCOS/DLP Projector
      • Digitalized Strip Pattern Generation
      • Versatile and Easy Adjustment of Multi-Frequency Strip Patterns
      • High Dynamic Range Image Compensation to overcome Shadow & Reflection
      • Global and Fast, Highly Accurate Measurement with Wide Range of Depth

    mv2

    High Resolution Digitalised Strip Patterns with Delicately Calibrated Exposure Time to Perfectly Overcome Blind Spots caused by Reflection.

    mv3

    Four-Angel Projection Design for the AOI System to Minimise the Shadow Area.

    mv4

    Efficient Algorithm with High Accuracy with Depth Information covering all the Pixel Points on the whole PCB Board to Detect Defects on all kinds of Components and Leads.

    Specifications:

    SPI AOI
    FOV(單個視野)範圍  FOV Size 25mm x 20mm 60mm x 48mm
    高度監測範圍  Depth Range <800um <10mm
    高度檢測分辨率  Depth Resolution 0.37um 1.2um (<2mm), 6.3um (<10mm)
    高度檢測精度    Depth Accuracy +/- 2um +/-20um (<2mm), +/-100um (<10mm)
    投影頭分辨率 Projector Resolution 1280×1024 1280×1024
    對比度 Contrast 500:1 450:1
    亮度(ANSI流明) Brightness 20lm/5W 20lm/5W
    刷新頻率 Refresh Rate 180f/s 180f/s
    灰度曲綫 Gray Level               綫性灰度分佈(0-255) 綫性灰度分佈(0-255)
    投影頭長寬高 Projector Size 270cm x 146cm x 231cm 180cm x 110cm x 100cm